How to handle an exception when USB-Serial port is removed unexpectedly?

My Delphi application (using XE3) needs to handle the EInOutError exception that occurs when a USB-Serial port is removed. The application is used in a test-environment, so cannot rely on an operator to click on the OK button to close the Application Error dialog.

I have tried the following:

The "try .. except" method - this does not catch these exceptions. I think this does not work because the exception is not caused by the code in the "try" block. It seems to be a lower-level "system-level" exception.
I tried adding an "ApplicationEvents" component to my form. The OnException method catches a "Custom" exception generated by my application, but not the system-level exception.
I have also tried adding a global exception hook (as described in Is it possible to have a global exception hook?). This partly works - it allows me to do things before the Application Error dialog, but does not stop the error dialog.

I would appreciate any ideas!

Solution

Exceptions arising due to USB-Com removal are very annoying. So I'd recommend to eliminate most of reasons for them.

You have to process Windows message WM_DEVICECHANGE and detect port removing. Then set special flag and don't do any operation with port with this flag on! If USB-Com is plugged on again, then reinit serial port. Some code to help:

    const
      DBT_DEVICEARRIVAL = $8000;
      DBT_DEVICEREMOVECOMPLETE = $8004;
      DBT_DEVICEQUERYREMOVE = $8001;
      DBT_DEVTYP_PORT = 3;

    type
       PDevBroadcastHdr = ^TDevBroadcastHdr;
       TDevBroadcastHdr = packed record
        dbcd_size: DWORD;
        dbcd_devicetype: DWORD;
        dbcd_reserved: DWORD;
      end;

      PDEV_BROADCAST_PORT = ^TDEV_BROADCAST_PORT;
      TDEV_BROADCAST_PORT = packed record
        dbcp_size: DWord;
        dbcp_devicetype: DWord;
        dbcp_reserved: DWord;
        dbcp_name: array[0..MAX_PATH] of Char;
      end;

    ...
    procedure WMDEVICECHANGE(var Msg: TMessage); message WM_DEVICECHANGE;
    ...

procedure TForm1.WMDEVICECHANGE(var Msg: TMessage);
var
  prt: PDEV_BROADCAST_PORT;
  s: string;
begin

  if Msg.wparam =  DBT_DEVICEREMOVECOMPLETE then
    if PDevBroadcastHdr(Msg.lParam)^.dbcd_devicetype = DBT_DEVTYP_PORT then
      begin

        b_PortRemoved := True; //check this flag before each operation with port.


        prt := PDEV_BROADCAST_PORT(PDEV_BROADCAST_PORT(Msg.lParam));
        s := prt.dbcp_name;
        ShowMessage('ComPort ' + s + ' has been removed. What can I do?');
    end;

  if Msg.wparam =  DBT_DEVICEARRIVAL then
    if PDevBroadcastHdr(Msg.lParam)^.dbcd_devicetype = DBT_DEVTYP_PORT then begin
       // USB-COM plugged, you can find it and make some reinitialisation
    end;


end;